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Cement

The extreme temperatures and dusty conditions found at cement plants demand a vertical access solution engineered for durability and consistent high performance in challenging environments. Minimising downtime is essential to maintaining the continuous flow of operations.

Alimak industrial elevators deliver rapid and reliable vertical access to support maintenance and repair activities, even under the harsh conditions typical of cement production. This helps reduce costly interruptions to plant uptime. The Alimak industrial elevator range is available in multiple car sizes and load capacities, ensuring an optimised access solution tailored to the needs of each individual facility.

How to elevate safety and productivity in the cement industry?

Industrial elevators can be utilised at cement plants for a range of inspection, maintenance, overhaul and monitoring operationsTypical applications include silos, cyclone towers, wet scrubbers, preheaters, filter chambers, bagging facilities, stack calciners, mills and asphalt plants. 

Alimak elevators are often installed on the outside of cement plants and can easily be adjusted to support expansions of plants, resulting in enhanced safety and production efficiency. 

Elevators flexible for any type of vertical transport service at a plant

A cement plant is a tough place for any piece of machinery to operate in, and the elevator is no exception. Alimak elevators operate at peak performance within dusty environments. We have a working solution for any vertical transport requirement within the cement plant.

Why choose Alimak elevators for the cement sector?

Minimise climbing and manual handling

Alimak elevators for permanent installations are ideal for accessing cement plant structures for inspections, emissions monitoring, maintenance, and periodic overhauls. They also effectively reduce the risk of falls from height, eliminate exertion from climbing, and provide the ability to quickly transport injured personnel from any height.

Low investment costs with high productive results

Many field studies and research reports have shown that the installation and usage of Alimak rack-and-pinion elevators are extremely profitable.

Health, safety and sustainability

Meets increased health safety and security demands, and addresses increased environmental demands.

Enhanced productivity

Loss of production time at unplanned stops in the process, as well as during planned maintenance stops, is becoming more and more expensive.

Applications for cement plant elevators

Typical cement plant structures that require vertical access include:

Permanently installed industrial elevators based on rack-and-pinion and traction technologies improve access to bagging facilities across multiple floors, enhancing safety and productivity.

These elevators are typically used daily for inspection, maintenance, and overhaul. They can also be used for emergency access.

Alimak rack-and-pinion elevators are ideally installed on vertical kilns to provide access to multiple levels for transporting personnel and materials during service and inspection work, all the way to the top level.

Rack-and-pinion elevators have the advantage of not requiring a shaft or a machine room, allowing them to be installed outside the kiln structure. They are also easy to retrofit to an existing kiln.

The elevator’s rack-and-pinion drive technology eliminates the need for a conventional elevator shaft, and with the drive machinery located on the car roof, a separate machine room is also unnecessary.

In cement mill environments, these elevators help ensure compliance with health and safety standards. By reducing the need for workers to climb stairs, fatigue is minimized, lowering the risk of accidents and injuries, and improving overall productivity.

Cement plant preheaters are high structures with modern high-efficiency systems, often reaching or exceeding 150 meters. Elevator access is a necessity in order to ensure access for service personnel and operators to critical areas of the production process. This will enhance safety and production efficiency. With the cement plant providing a challenging operating environment of high temperatures and dusty conditions, the elevator’s aluminum and hot-dipped galvanized steel construction safeguards against unnecessary downtime and costs due to operational breakdowns.

The location of the robust, high-efficiency drive system on the top of the elevator car makes it the best option to retrofit on the existing site with little impact on everyday operations.

Large silos for raw mixure, clinker, cement and lime require frequent access for maintenance and inspection.

The elevator must be robust, with high reliability and quality levels to withstand the harsh environmental problems created by dust, dampness, and heat.

Suitable for both outdoor and indoor installations on new and existing silos, Alimak rack-and-pinion elevators can facilitate dramatic reductions in capital expenditure by not requiring elevator machine rooms and load bearing shafts.

Alimak rack‑and‑pinion industrial elevators can be retrofitted to calciner towers and associated structures, providing a cost‑effective way to improve access efficiency and support safer, more reliable maintenance routes.

What do our customers say about us?

  • “I think that what really distinguishes Alimak from the competition is their great service and responsiveness. They are always available when we need them, and they always respond in a timely manner. This has saved us from inconvenient waiting time and project delays. In relation to their great availability, it is very easy to do business with them. Their knowledge level is high, and you can feel that they are well prepared when you have a meeting with them. For myself as a customer that is essential – to be able to trust the one you do business with. ”

    Jette Rasmussen, Strategic Sourcing Manager, FLSmidth, Denmark

  • “Alimak has always delivered very high quality – it’s the Mercedes of industrial elevators. Through Alimak’s strong network of local service partners, we can get assistance much quicker than what we could get from any competitor. That has saved us a great amount of time and reduced our service costs. ”

    Mauro Brambilla, Project Manager, CR International, Italy

  • “In the power generation industry, it is critical to act fast when problems arise. The response time of service providers needs to be as short as possible. Alimak has always been very responsive and available to our needs as customers saving us time, effort and money while ensuring safe and reliable operation of the lift.”

    Leopoldo Lirios, Plant Engineer, Team Energy, the Philippines

Find the right elevator for your cement plant application

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